Brake pads?
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- speedaddictedberk
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- yelloisfriedegg
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- yelloisfriedegg
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They make the friction material component of the pad using a sintering type process instead of the old fashioned method of mixing asbestos , gun metal , carbon black , chromium and various other materials to form a powder mixture which was then heat / pressure formed into pads directly onto the backing plate using presses and dies.
I served my engineering apprenticeship at Mintex , they were (and still might be I don't know) the biggest manufacturers of braking materials in Europe.
Non - asbestos pads were in their infancy when I left Mintex , I think there are very few friction materials now that still contain asbestos , it's all powdered metal (sintered) pads these days.
I served my engineering apprenticeship at Mintex , they were (and still might be I don't know) the biggest manufacturers of braking materials in Europe.
Non - asbestos pads were in their infancy when I left Mintex , I think there are very few friction materials now that still contain asbestos , it's all powdered metal (sintered) pads these days.
Last edited by yelloisfriedegg on Tue Feb 24, 2004 4:24 pm, edited 1 time in total.
- al
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- al
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- yelloisfriedegg
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Quite a lot of motorcycle components are made by sintering , brake and clutch levers for example , thats why they have that odd granular look at the break if they get snapped
footrest hangers , footpegs , almost all the complicated little "castings" that you take for granted , it's quite a cheap and quick manufacturing process so very popular for lots of things , not just bikes.

footrest hangers , footpegs , almost all the complicated little "castings" that you take for granted , it's quite a cheap and quick manufacturing process so very popular for lots of things , not just bikes.
- yelloisfriedegg
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To be pedantic, during casting a molten alloy is poured into a mould. During sintering, particles are mixed then heated in a mould to below their melting point and subjected to pressure so that they fuse together.
The more traditional method for brake pads is where particles are mixed with a binder and moulded onto the backing plate. I understand EBC green pads are made this way.
Pads are usually graded due to hardness, irrrespective of the manufacturing process. Having said that, sintered pads are USUALLY harder. There are pros and cons. To simplify soft pads will give more feel but fade. Hard pads more bite and less fade. Hardest pads (recomended for racing only) need to be warm before they operate effectively.
It can be useful to have a soft compound on the back brake which I use more in wet conditions. I have found EBC sintered on the front and green on the back to be a good compromise.
You pays your money and makes your choice. IMHO the safest option is to stick with ome
The more traditional method for brake pads is where particles are mixed with a binder and moulded onto the backing plate. I understand EBC green pads are made this way.
Pads are usually graded due to hardness, irrrespective of the manufacturing process. Having said that, sintered pads are USUALLY harder. There are pros and cons. To simplify soft pads will give more feel but fade. Hard pads more bite and less fade. Hardest pads (recomended for racing only) need to be warm before they operate effectively.
It can be useful to have a soft compound on the back brake which I use more in wet conditions. I have found EBC sintered on the front and green on the back to be a good compromise.
You pays your money and makes your choice. IMHO the safest option is to stick with ome
- al
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